Custom Mobile phone type-c Liquid Silicone Rubber Overmolding Solutions for Advanced Electronic Waterproofing - Durable Liquid Injection Molding for Enhanced Product Longevity
Item specifics
- Product name
- Waterproof Type C interface
- Waterproof grade
- IP68
- Product Material
- Metal + liquid silicone
- Applications
- Electronic waterproof
- Product process
- One-piece molding
- Processing accuracy
- 0.003mm
- Product size control accuracy
- +-0.03mm
Review
Description
Usage scenarios of waterproof type-c interface
When processing waterproof Type-C silicone encapsulation products, customers in the market usually face the following pain points. As a professional silicone encapsulation processing source factory, Siliconeplus can effectively solve these problems with its own mold room and independent mold opening capabilities:
1. Unstable waterproof performance
Pain point: The waterproof processing process of the Type-C interface is not fine, and the sealing is not tight enough, resulting in unstable waterproof effect and difficulty in meeting the IP68 waterproof standard.
Solution: Siliconeplus uses high-precision encapsulation technology to ensure that the product is perfectly sealed during production, has excellent waterproof performance, and has undergone rigorous waterproof testing to ensure its stability in extreme environments.
2. Silicone is not firmly bonded to the substrate
Pain point: The adhesion between silicone and substrates such as metal or plastic is insufficient, and it is easy to debond or deform during use, affecting the protective effect.
Solution: Siliconeplus uses mature bonding technology and professional equipment to ensure that silicone is firmly bonded to the substrate, improve product durability and waterproof performance, and ensure long-lasting protective effect.
3. Customization needs are difficult to meet
Pain point: Customers have different customization needs, such as size, color, function, etc., but many manufacturers find it difficult to provide flexible customization services, especially small batch orders.
Solution: Siliconeplus has its own mold room and flexible production capacity, which can quickly respond to customization needs and provide personalized solutions, including a variety of designs, functions and color options.
4. Consistency issues in mass production
Pain point: During mass production, the quality of Type-C silicone encapsulated products is prone to inconsistency, affecting the overall performance of the product.
Solution: Through a rigorous quality management system, Siliconeplus ensures that the quality of each batch of products is consistent, ensuring that every product received by customers meets high standards.
5. Unable to seal the glue
Pain point: During the processing of the product, the seal is not tight enough, resulting in substandard waterproof and sealing effects.
Solution: Siliconeplus uses high-precision injection equipment to ensure that each product is perfectly sealed during the sealing process, and passes multi-layer quality inspections to ensure that the sealing effect is stable and reliable.
6. Product structure cannot be positioned
Pain point: It is difficult to accurately position the product in the mold, resulting in uneven encapsulation, affecting the appearance and function of the product.
Solution: Siliconeplus relies on rich mold design experience to optimize the mold structure design to ensure that the product is accurately positioned in the mold, thereby ensuring the uniformity and aesthetics of the encapsulation process.
7. Product demoulding is difficult
Pain point: During the production process, it is difficult for the product to be demoulded smoothly, affecting production efficiency and easily damaging the product surface.
Solution: Siliconeplus uses efficient demoulding process and mold surface treatment technology to ensure smooth demoulding of products, keep the surface intact, and improve production efficiency.
8. Long delivery cycle and unstable supply chain
Pain point: The order volume is large but the production cycle is too long, which affects market supply and even misses the sales opportunity.
Solution: Siliconeplus greatly shortens the production cycle through independent mold opening and integrated production, ensures fast delivery, helps customers launch products on time, and improves market competitiveness.
Through comprehensive solutions for these common pain points, Siliconeplus has demonstrated its technical advantages in waterproof Type-C silicone encapsulation processing, and can provide customers with high-quality, customized, stable and reliable products, helping customers effectively cope with challenges in production and improve market competitiveness.
Product Advantages
Key Features:
Electronic Waterproof Solutions: Our silicone overmolding process creates a seamless, durable seal around sensitive electronic components, achieving waterproof ratings up to IP67 and IP68. This level of protection guarantees long-lasting performance even in harsh environments.
Advanced Liquid Injection Molding Technology: We utilize state-of-the-art liquid injection molding techniques to precisely form silicone over electronic components, ensuring a perfect fit with minimal material waste. This method allows for the mass production of high-quality parts with consistent accuracy and efficiency.
Superior Liquid Molding Rubber: Our liquid molding rubber materials are designed to provide exceptional flexibility, durability, and resilience. These high-performance materials are resistant to wear, tear, and environmental degradation, ensuring that your products remain protected for years to come.
Process Introduction：
Liquid silicone injection molding
Liquid silicone, referred to as LSR, is a thermosetting material with good fluidity. Shenzhen Liyongan focuses on the research and development and production of LSR precision silicone products. The liquid silicone encapsulation process is to heat-press liquid silicone and other materials such as plastic or metal parts into a mold.
Frequently asked questions
Does the product meet IP68 or other waterproof standards and can it work properly in certain water depths or environments?
We ensure that our products undergo rigorous waterproofing testing and typically meet IP68 waterproofing standards, ensuring they remain functional for extended periods of time underwater at a depth of up to 1.5 meters.
Is the bond between the silicone and the metal or plastic substrate of the Type-C interface secure? Will it debond or crack during use?
Siliconeplus uses professional bonding technology to ensure that the silicone is firmly bonded to the substrate, which is highly durable and will not easily debond or crack.
How long does it take for sample production and testing?
Samples are usually completed within 7-10 working days, and all samples will undergo rigorous functional testing, including waterproof, dustproof and adhesive strength testing, to ensure that they meet your requirements.
How to solve the problem of difficult product demoulding?
We use advanced demoulding technology and optimized mold design to ensure smooth demoulding of products and avoid affecting production efficiency or product quality due to demoulding difficulties.
Customization process
